inventory management

inventory management

Overview of The Goal Book

"The Goal" by Eliyahu Goldratt presents the Theory of Constraints (TOC) - a management paradigm that views any manageable system as being limited by a small number of constraints. Goldratt uses an engaging narrative to show how a struggling factory is turned profitable by employing TOC principles. It highlights that amplifying throughput, not cost optimization, must be the focal point of manufacturing. TOC's principles center around "Five Focusing Steps (Identify, Exploit, Subordinate, Elevate, Iterate)", which help address internal and external constraints of a system. The book also expounds on how TOC affects inventory management, arguing for buffer inventory that solely supports throughput. It propagates "Throughput Accounting" focusing on truly variable costs and advocates balancing flow rather than capacity in a manufacturing system. It also explores the concept of batch sizes, set up times, and the role of bottlenecks, emphasizing effective management of the latter. Overall, "The Goal" breaks down complex managerial concepts into easily understandable nuggets using real-world examples and continually stresses on incremental improvements for optimal productivity.

Dive deeper into these fascinating efficiency-oriented principles by reading "The Goal" in full.

Read The Full Article

Build a Reliable Supply Chain: Establish relationships with reliable suppliers to ensure a steady flow of raw materials and components for production.

Managing supply chains in the current volatile global economy comes with its set of challenges, particularly for medium-sized manufacturing businesses. Unforeseen disruptions and demands often lead to operational complications, waste, and increased costs. A robust supply chain ensures a constant flow of raw materials and vital components, mitigating any risk of production halt. The key to this is picking reliable suppliers, maintaining a steady stream of raw materials, and sourcing necessary components. When selecting suppliers, it's essential to review their product quality, delivery speed, pricing, and customer service. Also, sourcing from multiple suppliers helps avoid dependency and reinforces a consistent supply. Accurate demand forecasting and inventory management also play a pivotal role. Finally, ensuring reliable component delivery aids production efficiency. Implementation of contingency strategies for component failures or delayed deliveries further ensures a smooth production process. Get a deeper understanding by reading the full article.

Read The Full Article

Exploring the Benefits of Just-In-Time Inventory in Manufacturing

Inventory management is crucial for the smooth running of manufacturing operations and is effectively handled by the Just-In-Time (JIT) inventory system, known for minimizing stock holding costs, enhancing customer satisfaction, and freeing up funds for other core areas. The JIT system maintains only the necessary stock needed to satisfy current orders, thereby diminishing unwanted inventory risks such as storage costs, obsolescence, and degraded stock. The enhanced cash flow can then be invested in areas to boost productivity and profitability. Moreover, JIT quickens order fulfillment, making manufacturers more reliable and prompt in their delivery.

The successful application of JIT requires a comprehensive understanding of factors like suppliers' reliability, production capacity, and customers' needs. Solid supply chain management, close relationship with suppliers, and anticipation of operational disruptions are also vital. JIT's effectiveness can be measured through key performance indicators, and continuous improvement is essential to its efficiency. Automation and technology can further streamline the JIT process. If you're interested in learning more, delve into our in-depth explainer on the topic.

Read The Full Article

startMFG

We provide a transformative roadmap, blending leading manufacturing methods for efficient, sustainable progress in every production step.

Newsletter

Sign up to receive the latest news and trends from our company.

More questions? Get in touch